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Customized Forage Baler With Orn Stover, Garlic Peels, Corn Cores, Wood Chips, Wood Chips, Rice Straw, Rice Hulls, Cotton Stalks, Leaves, Feed For Livestock, Cotton Seed Shells, Peanutshells,leaves

Customized Forage Baler With Orn Stover, Garlic Peels, Corn Cores, Wood Chips, Wood Chips, Rice Straw, Rice Hulls, Cotton Stalks, Leaves, Feed For Livestock, Cotton Seed Shells, Peanutshells,leaves

The universal series (silage hydraulic baler) forage baler is a series of baling machines jointly developed and developed by our unit and the Institute of Agricultural Mechanization Science of China. This machine is mainly suitable for compressing corn stover, garlic peels, corn cores, wood chips, wood chips, rice straw, rice hulls, cotton stalks, leaves, feed for livestock, cotton seed shells, peanut shells, leaves, and other some waste materials. After compression, it can be directly bagged; it is convenient for storage and reduces transportation costs, bringing great convenience to the storage and transportation of soft fiber materials in various industries.

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Product Introduction

一．Characteristics and Application Range

The universal series (silage hydraulic baler) forage baler is a series

of baling machines jointly developed and developed by our unit and the

Institute of Agricultural Mechanization Science of China. This machine is

mainly suitable for compressing corn stover, garlic peels, corn cores,

wood chips, wood chips, rice straw, rice hulls, cotton stalks, leaves, feed

for livestock, cotton seed shells, peanut shells, leaves, and other some

waste materials. After compression, it can be directly bagged; it is

convenient for storage and reduces transportation costs, bringing great

convenience to the storage and transportation of soft fiber materials in

various industries.

1.The advantages of baling machine are:

a: To prevent farmers from burning straw caused by

environmental pollution;

b: To increase farmers' income, the bales are easier to sell;

c: Rational use of resources, the bundled wheat grass can be

well used, such as: processing livestock feed, manufacturing

fiber sheet, production of biogas and paper and other purposes;

Led to the development of related industries. It provides raw

materials for related industries, which can save resources,

optimize resource allocation, and achieve civilized

agricultural production.

The equipment belongs to automatic straw compression baling

machine, which is controlled and adjusted by stroke switch.

2, the hydraulic cylinder with the work to complete the

whole straw scrap packaging, manual only need to bag, bagging,

tying. The equipment is divided into aggregate box,

compression box, discharge port, push cylinder, discharge

cylinder, push bag pressure head, hydraulic cylinder, hydraulic

valve, electrical equipment and other components. The

equipment can make the aggregate box can be continuously

fed to increase the efficiency of the equipment, and the

aggregate box of the equipment can observe the amount of

material to prevent blocking. The packing process is that the

material is transported to the baler aggregate box through the

conveyor belt delivery system.

二．Operating rules for hydraulic balers

First add more than 46 hydraulic oil (self-matching)

two-cylinder baler requirements to 230kg or so, three-cylinder

baler requirements to 350kg or so, connect the three-phase

electric wire (three-phase four) line, connect to the total

power switch of the distribution box, and then check whether

the oil pump is reversed, such as immediately replace any two

of the three lines.

· Add hydraulic oil, connect the power line, press the oil pump

to start, and check whether the motor is turning.

The direction of motor rotation must be consistent with the

direction indicated by the oil pump arrow, if the motor turns

to the opposite, the machine can not work normally, stop the

motor operation, and the three phase power line can be

interchanged in the connection.

[The device has three operating modes: manual operation,

semi-automatic and automatic]

1, manual operation: Start the motor, press the oil pump to

start, set the machine to manual, press the push cylinder to

move forward, reach a certain position (touch the stroke

switch), the cylinder automatically stop (if not stop, check

whether the stroke rod contact point above the cylinder touch

the stroke switch, adjust the position of the stroke switch on

the push cylinder, so that the cylinder in place after touching

the stroke switch on the push cylinder, if the cylinder has an

abnormal signal, Cylinder stop), press the discharge cylinder

forward to a certain position, the stroke switch will open, the

cylinder will stop automatically, then click the discharge

cylinder back, the discharge cylinder will stop automatically,

push the cylinder back at the point, and the push cylinder will

stop automatically (if each cylinder does not stop

automatically after returning, check whether the stroke rod

contact point is in contact with the stroke switch, and turn

the stroke switch on to give the signal). Be sure to push the

discharge cylinder back before returning the push cylinder.

Push forward (1 cylinder) → Discharge forward (2 cylinder) →

Discharge return (2 cylinder) → Push back (1 cylinder) (the

order must not be mistaken)

Note: (If the stroke switch cannot be opened, the oil pump has

been in the state of high pressure oil supply for a long time,

it will cause the motor to burn, such as the oil pump buzzing

on the horse to stop the oil pump, press the oil pump to stop,

check the pushing cylinder as above). When the machine is

working, pay more attention to observe whether the

corresponding stroke switch of each cylinder is turned on. If

there is a fault, please remove it in time.

2.Semi-automatic operation: Adjust the button on the

distribution box to the semi-automatic, click the push cylinder

forward, 1. Push cylinder automatic forward up stroke switch

on. 2 The automatic forward up-stroke switch of the discharge

cylinder is turned on. 3 The discharge cylinder automatic

return down stroke switch is turned on. 4 Push cylinder

automatic return down stroke switch open, complete the

discharge process. Semi-automatic to go a stroke must press the

push cylinder into the button, the whole semi-automatic process

ends.

3. Fully automatic operation: Adjust the button on the

distribution box to fully automatic, click the push cylinder

forward, 1. Push cylinder automatically forward to travel

switch open. 2 The discharge cylinder automatically advances

to the stroke switch. 3 The discharge cylinder automatically

returns to the travel switch. 4 The push cylinder automatically

returns to the travel switch. In this discharge process, each

cylinder is withdrawn into place, stopped for 3 seconds (time

is adjustable), and the next stroke automatically starts.

If each cylinder cannot advance or return normally under normal

operation of the machine, check the stroke switch of each

cylinder. If it is normal (can be touched), check whether the

solenoid valve of each cylinder works normally. The four

solenoid valves control the cylinder to advance and return, and

there is a red light on the battery valve.

Note: According to the different materials (silage can only be

pressed once), all the two cylinders are back in place, and the

selection operation is carried out in the manual mode to push

the cylinder push times (1.2.3), and then the semi-automatic

or automatic operation is carried out after the selection;

When the machine is working normally, the oil pressure of each

cylinder suddenly drops, and the hydraulic oil has a foreign

body to block the counterflow valve. Check and clean the

counterflow valve.

Special note: If the customer in the manual operation, the

discharge cylinder is not completely returned to the position,

the push cylinder work, will lead to the push cylinder

deformation, this situation (belongs to human operation), the

manufacturer does not three guarantees.

Each machine is equipped with water cooling device: the

customer configures the inlet and outlet water pipes.

三．Working principle

The packing process in the automatic mode is that the material

is transported from the feed port to the aggregate box by the

feeding machine (suction fan). When the feed port sensor senses

that the aggregate box has enough material, the whole process is

completed in one go. At the same time, manual, semi-automatic

and fully automatic can be mutually adjusted. The whole packing

process takes only 40 seconds. In contrast, the unit packaging cost

of the vertical baler is lower, but the production efficiency is low;

The horizontal straw baler has a large investment, but the

production efficiency is increased by 10 times, the pressure is large

and the weight is large, which can make up for the shortcomings of

the equipment investment. Therefore, it is recommended that

friends who need straw balers choose equipment according to their

actual situation.

四,The role of hydraulic baler

Silage corn straw baler is good for the environment, can increase

farmers' income, benefit the country and benefit the people.

1. Help to reduce environmental pollution and protect the ecological

environment. The smoke from crop straw burning releases carbon

dioxide and sulfur dioxide, which will cause environmental pollution,

affect air quality and damage people's health. Increasing the

comprehensive utilization of crop straw can improve the

comprehensive utilization rate of straw, effectively reduce straw

incineration, prevent straw from polluting water sources, and

protect the ecological environment.

2. Help to improve the utilization value of straw and develop circular

economy. Crop straw is an important biomass resource, widely

used, not only coal, electricity, oil, gas and other energy substitutes,

can also be used as feed, fertilizer, edible fungi base material, but

also as industrial raw materials. Strengthening the comprehensive

utilization of straw can reduce the consumption of other resources,

promote the sustainable utilization of resources, and promote the

development of circular economy.

3. Help to improve farmland fertility and enhance agricultural

comprehensive production capacity. Straw returning to field has the

function of increasing fertilizer, improving soil, preserving soil

moisture, increasing soil organic matter, degrading residual

pesticides and heavy metals in soil. The research shows that a

certain amount of straw per mu of cultivated land can not only

promote grain yield, but also significantly improve soil physical and

chemical properties and increase farmland fertility.

4. Help to improve agricultural efficiency and increase farmers'

income

五,Care and maintenance

In the daily use of straw automatic bagging baler, pay attention to

the display screen of the machine, and achieve the following

requirements:

1, do not open the straw automatic bagging baler display back

shell.

2, do not put magnets, motors and other magnetic objects near the

touch screen.

3, do not use hard objects to touch the surface of the control

screen.

4. It is strictly prohibited to splash the corrosive liquid on the

display.

5, before installing, removing and cleaning the display of the

hydraulic baler, the power should be turned off.

6. Regularly check the ventilation hole on the back shell of the

display screen of the straw automatic bagging baler to keep the

ventilation hole smooth.

In addition, in order to make the long-term stable operation of the

automatic bagging baler near the straw, the following regular

inspections should be carried out:

7, close to the straw automatic bagging baler switch and close to

the installation position of the block is offset, loose or deformed.

8, wiring connection parts are loose, poor contact, broken line.

9, whether to adhere to metal powder and other debris.

10. Detect whether the distance of straw automatic bagging baler is

abnormal.

六． precautions

When multiple hydraulic cylinders of the hydraulic system of straw

automatic bagging baler drive the same working structure, their

actions should be consistent. But there are many factors that affect

the consistency of the executive agency movement. These factors

are differences in load, friction, leakage, manufacturing accuracy

and structural deformation. How to prevent air from entering the

hydraulic baler system?

The compressibility of the oil used in the hydraulic system of the

straw automatic bagging baler is very small, and its impact is

negligible under normal circumstances, so even if the straw

automatic bagging baler system contains a small amount of air, its

impact is great. The air dissolved in the oil, when the pressure is

low, will escape from the oil, producing gas saturation, forming a

hole phenomenon, to the high-pressure area under the action of

the pressure oil these bubbles are quickly crushed, rapidly

compressed, so that the hydraulic baler system produces noise,

while when the gas is suddenly compressed, it will release a lot of

heat, resulting in local overheating. The hydraulic components and

hydraulic oil are damaged. The compressibility of the air is large,

and it also makes the actuator crawl, destroys the smoothness of

the work, and sometimes even causes vibration, which affects the

normal work of the automatic straw bagging baler system. A large

number of bubbles mixed in the oil are also easy to make the oil

deteriorate and reduce the service life of the oil, so attention must

be paid to prevent air from entering the hydraulic system.

According to the different reasons for the air entering the straw

automatic bagging baler system, attention should be paid in the use

and maintenance. Often check the liquid level height in the tank of

the straw automatic bagging baler, and the machine output should

be reduced by about 10% after the height of the device is

maintained.

Note: According to the needs of the market and users, we continue

to improve the product, this manual may not be consistent with the

actual, are subject to the actual, without further notice, please pay

attention.

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